Urban Gas Transmission and Distribution System — 511 Liquid Thread Sealant Ensures Gas-Tight Safety

Project BackgroundA city gas company conducted valve maintenance and pipeline joint sealing upgrades on its medium-pressure gas network, involving a total of more than 300 threaded joints at regulator stations, courtyard networks, and commercial and industrial user connection points.

Core ChallengesGas pipelines have extremely stringent gas-tightness requirements. Traditional thread seal tape is prone to creep loosening under high pressure and alternating temperature conditions, leading to micro-leakage and safety hazards. Meanwhile, gas pipelines are mostly located underground or in confined spaces, and maintenance windows are short.

SolutionFORWA 511 yellow liquid thread sealant (gas pipeline dedicated) was adopted. This product is an anaerobic sealing material that cures into a solid tightly bonded with metal threads, offering excellent high-pressure and vibration resistance and preventing thread oxidation and rusting. Its temperature range covers -55℃ to +150℃, pressure range <80MPa, and it has excellent resistance to most chemicals, solvents, fuels, and lubricants.

Application Results |The sealing layer achieved 100% filling of thread gaps, and the gas-tightness test first-time pass rate reached 100%. The maintenance cycle was extended from every 2 years to over 5 years, significantly reducing network operation and maintenance costs.

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